200RDP Rotary Die Cutting Machine – High-Precision Modular Converting System
Overview
The 200RDP Rotary Die Cutting Machine is a modular, high-precision web converting system engineered for continuous, high-speed processing of complex, multi-layered substrates. With advanced motion control, servo-driven accuracy, and precision-cutting tools, it is ideal for scalable manufacturing in demanding industries such as medical, electronics, aerospace, and high-performance materials.
Core Applications
Optimized for converting operations in the following sectors:
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Telecommunications & Signal Processing
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Flexible Printed Electronics & Circuitry
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Medical Devices, Diagnostics & PPE
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Pharmaceutical Blister Foils & Transdermal Patches
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Adhesive Tapes & PSA (Pressure Sensitive Adhesive) Materials
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Aerospace Laminates & EMI Shielding Components
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Automotive Interior/Exterior Trim & Gasketing
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Construction Sealants & Insulation Layers
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Consumer Electronics Die-Cuts
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FMCG Packaging & Brand Protection Elements
Machine Capabilities & Modules
The 200RDP supports high-precision rotary converting processes with modular architecture for maximum configurability. Available modules include:
Die Cutting & Tooling
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Rotary Die Cutting: Servo-synchronized, magnetic or solid rotary dies with micrometer-adjustable anvil pressure
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Flatbed Die Cutting: Integrated for registered punching or cut-through applications
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Kiss-Cutting to Liner: Tolerances as tight as ±0.1 mm on complex multilayer constructions
Material Processing & Web Handling
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Web widths: Up to 330 mm (custom sizes on request)
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Web speeds: Up to 150 m/min, variable with material and tooling
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Tension-controlled unwinding and rewinding systems for multilayer substrates
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Closed-loop servo registration for multi-layer lamination with printed targets or fiducial alignment
Bonding & Lamination
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Multi-layer lamination with adhesive or heat-activated films
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Optional heat-assisted or pressure-based nip rollers
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UV-curing adhesive stations or thermo-compression bonding available
Slitting & Edge Trimming
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Razor, crush, shear, or score slitting
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Programmable positioning for tool-less setup changeovers
Static Elimination & Waste Control
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Antistatic bars and ionizing air blowers
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Precision matrix stripping and automated waste rewinding modules
Inspection & Quality Control
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Vision inspection systems with OCR, defect recognition, and dimensional verification
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Optional in-line barcode and data matrix code readers for part traceability
Technical Specifications
| Parameter | Specification |
|---|---|
| Web Width (Max) | 330 mm (Custom sizes available) |
| Web Speed (Max) | 150 m/min (material dependent) |
| Registration Accuracy | ±0.1 mm with closed-loop servo control |
| Die Types Supported | Rotary (solid or flexible), Flatbed |
| Material Compatibility | Films, foils, adhesives, textiles, paper, non-wovens |
| Electrical Requirements | 3-phase 400V, 50/60Hz |
| Pneumatic Requirements | 6–8 bar, dry filtered air |
| Control Interface | PLC + HMI (Siemens / Allen-Bradley options) |
| Drive Technology | Full servo with encoder feedback |
| Construction | Powder-coated steel frame with stainless covers |
Engineering & Support
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In-house mechanical, electrical, and automation engineering teams ensure end-to-end control over system design, customization, and support.
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Onsite CNC precision engineering workshop enables rapid prototyping, tooling manufacture, and custom mechanical development.
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Full validation and FAT (Factory Acceptance Testing) available for regulated industries including medical and pharmaceutical sectors.
Why Choose Hanbury Autogil?
We specialize in bespoke converting systems designed to your material, process, and production requirements. Whether you’re working with high-tolerance medical laminates, RF shielding tapes, or advanced composites, the 200RDP provides unmatched flexibility and reliability.
Let our team of application engineers and process specialists help you engineer the right solution.
📞 Contact us today to discuss your application or request a technical consultation.
